As a major exporter of toys, China has long been known for its high quality and low price toys, with a wide variety of toys. As a result, many of the world’s toy wholesalers are focusing on importing toys to China. Every year, tens of thousands of toys are exported from China and sent around the world through Chinese toy suppliers. However, most importers do not know how to choose the toy factory scale
When you are looking for a toy factory to make your products, the size of the factory is definitely an important factor to consider. China is the world’s largest exporter of toys. There are thousands of toy factories here, and they vary in size. Most businesses should understand what plant size means and how it affects the production process. Hope this article has provided you with more information.
What is plant size
Factory scale refers to the factory floor area, building area, assembly production equipment, assembly line setting, annual production capacity, etc.
It is usually measured in square feet or square meters and is used to determine the amount of space available for production. Plant size can have a significant impact on production efficiency, production costs and the quality of products produced.
How does plant size affect the production process?
The size of toy factory will have a significant impact on the production process, thus affecting the efficiency of the production process, production cost and the quality of the final product. We will analyze it from three aspects: efficiency, cost and quality.
Impact 1: Efficiency
Larger toy factories can accommodate more production machines and workers, allowing for a more efficient production process. Through these can greatly shorten the production time and increase the output. There is no doubt that having a larger toy factory must have a higher daily output
Impact 2: Cost
Because of economies of scale, larger toy factories usually have lower production costs. This is because larger factories can buy materials in bulk and produce them in bulk, thus reducing unit costs. In addition, for larger toy factories, factory unit overhead is also lower because they can spread overhead (e.g. rent and utilities) over more units.
Impact 3: Quality
Plant size also affects the quality of the final product. Larger toy factories often have more advanced machinery and technology, allowing them to produce higher-quality products. In addition, larger factories can hire more experienced workers, which can lead to better quality control.
Overall, plant size can have a significant impact on the production process. Larger factories can be more efficient, cost effective and produce higher quality products.
What is the ideal plant size?
If you want to find the ideal factory size for your products, you need to consider the following factors:
Factor 1: Product type
Usually, the plant should be large enough to accommodate the necessary equipment and personnel to produce the required product efficiently and economically. The size of the plant is different for different products. For example, a factory that makes small consumer goods such as electronics or toys may require a smaller factory size than a factory that makes large industrial machinery.
Factor 2: The production process
If the production process requires a lot of manual labor, the factory should be large enough to accommodate the necessary personnel.
If the production process is automated, the factory should be large enough to accommodate the necessary machines.
Factor 3: Depends on market size
If the product is in high demand, the factory should be large enough to meet the demand. If the product is in low demand, the factory should be smaller to reduce costs. You can evaluate based on the type of toy produced.
Factor 4: Depends on the location of the plant
If the factory is located in an area with high labor costs, the factory should be smaller to reduce costs.
If the plant is located in an area with low labor costs, the plant should be larger to take advantage of the lower costs.
How to find the right factory size to produce your products?
To find the right plant size to manufacture your product, you can follow these 8 steps:
Step 1: Research the market
Before you start looking for a toy factory, it is important to research the market and consider the number of units you will need to produce, as well as the type of production process you will use. Before starting a toy manufacturing business, you should know your market well enough to determine the appropriate number of orders.
Step 2: Determine capacity
Once you have a clear understanding of the market, you need to determine the production capacity of the toy factory. How often do you need the toy factory to deliver for you? This will help you determine the size of the factory needed to produce the product.
Step 3: Consider location
The location of the toy factory is also an important factor to consider. You need to ensure that the plant is located in an accessible area and has the necessary infrastructure to support the production process. This will greatly affect a series of subsequent logistics warehousing costs.
Step 4: Consider technology
You also need to consider the technology used in the toy factory. You need to determine what level of production technology is required for this batch of toys to be produced, or whether you need the toy factory to be innovative and provide design for your products, etc. This will help you determine whether the factory is capable of producing the products you need. The experience of mass production gives workers practice and experience, so that they can understand how to work more efficiently. This has played a positive role in improving the quantity and quality of production.
Step 5: Evaluate the workforce
Factory labor is also an important factor to consider. You need to ensure that the toy factory has the right number of skilled workers to manufacture your product.
Step 6: Consider safety standards
You also need to consider safety standards at the toy factory. This will help you ensure that the plant is safe for your workers and that the product is manufactured in a safe environment.
Step 7: Assess quality
You need to evaluate the quality of the products produced by the toy factory. This often depends on the positioning of the toys you need to produce, if you need high-end toy products, then I think small workshop production is not suitable for you, reasonable judgment of the quality of the product positioning you need and evaluate the quality of the toy factory products, this will help you determine whether the size of the toy factory is suitable for your products.
Step 8: Consult an expert
Finally, consult an expert in the field to help you determine the appropriate plant size for your product. Professionals can provide valuable advice and guidance.
How to calculate the impact of order quantity on factory scale?
The number of orders is an important factor in the size selection of toy factories, so to calculate the impact of your order on factory size, you need to consider the following factors:
Factor 1: Determine the size of the toy factory needed to produce the order
This will depend on the number of products you need to make, the type of products you are making, and the production processes and equipment you will be using.
Factor 2: Comparison with existing toy factory size
Once you have determined the size of the toy factory you need, you can compare it to the size of your existing toy factory to see if it is large enough to accommodate your order.
Factor 4: Consider production costs
If the existing toy factory is not enough to accommodate your order, it can be costly to expand or find a new factory.
This cost needs to be taken into account when you decide on plant size.
Overall, the impact of your order quantity on the size of your toy factory will depend on a variety of factors, including the size of the factory you need, the size of your existing factory, and the cost of production.
It is important to carefully consider these factors and make the decision that is best for your business.
Where are toy factoy in China?
Usually each city has its own major production industry. China is China’s export power, toy industry has a strong agglomeration effect. Yiwu, a city famous for its wholesale markets, which can provide a platform for the global display of the latest products, is also one of the top 10 toy factory cities in China. These are toy manufacturers from different cities in China, such as Yiwu. Because each city has its own unique resources and production chain, you will find that each city has a different toy manufacturing industry
Such as Shantou Chenghai toy wholesale market, with its strong toy development ability, has been maintaining a leading position in the field of high-end toys. Has a rich production chain, focusing on: electric toys, remote control toys, plastic toys, intelligent toys, alloy toys. There are thousands of toy factories here, big and small, and it is no doubt very difficult to find one that suits you.
TOP 10 toys factory city for your reference.
https://unionvisionchart.com/b-toys-manufacturing/
Factory Size FAQ
1. What is the average size of the factory?
The average size of a plant can vary greatly depending on the type of industry and the products produced.
Typically, plants range in size from a few thousand square feet to hundreds of thousands of square feet.
2. What are the factors that affect the scale of the factory?
Factors that affect the size of a plant include the types of products it makes and the number of people it employs.
It also includes the number of machines and equipment required, the amount of space required for storage, and the amount of space required for production.
3. How much space does a factory need to be big?
The size of what is considered a large factory can vary depending on the industry and the products being produced. Generally speaking, factories over 100,000 square feet are considered large.
4. What are the advantages of having a big factory?
Owning a large plant can bring many benefits, such as increased production capacity, increased efficiency and improved safety.
In addition, owning a large factory can provide economies of scale, which can lower costs and boost profits.
5. What are the disadvantages of having a big factory?
There may also be drawbacks to having a large plant, such as increased overhead costs, complexity and risk.
In addition, having large factories also increases the impact on the environment, such as air and water pollution.
6. What are the advantages of small factories?
Having a small factory provides many advantages, such as lower overhead costs, greater flexibility, and greater security.
In addition, owning a small factory can provide economies of scale that reduce costs and boost profits.
7. What are the disadvantages of small factories?
Small factories also have some disadvantages, such as limited production capacity, increased complexity and increased risk.
In addition, small factories increase their impact on the environment, such as air and water pollution.
Conclusion
When choosing the right toy factory to produce products, factory size is an important impression factor. Factory size affects the number of workers available for employment, production costs, the quality of products produced, worker safety and the environmental impact of the production process. Therefore, it is important to consider the size of the plant when deciding on production. You can compare the appropriate toy factory size according to the characteristics of your toy products and the factors that influence the selection of factory size mentioned above.
Union Vision are the leading toy sourcing company in China, committed to helping our customers in China to source products at the most competitive prices. Cooperate with over 5000 toy factories of all sizes in China, if you are interested in sourcing toys from China, please kindly feel free to contact us.
